Theory and Design of CNC Systems

Theory and Design of CNC Systems PDF Author: Suk-Hwan Suh
Publisher: Springer Science & Business Media
ISBN: 1848003366
Category : Technology & Engineering
Languages : en
Pages : 466

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Book Description
Computer Numerical Control (CNC) controllers are high value-added products counting for over 30% of the price of machine tools. The development of CNC technology depends on the integration of technologies from many different industries, and requires strategic long-term support. “Theory and Design of CNC Systems” covers the elements of control, the design of control systems, and modern open-architecture control systems. Topics covered include Numerical Control Kernel (NCK) design of CNC, Programmable Logic Control (PLC), and the Man-Machine Interface (MMI), as well as the major modules for the development of conversational programming methods. The concepts and primary elements of STEP-NC are also introduced. A collaboration of several authors with considerable experience in CNC development, education, and research, this highly focused textbook on the principles and development technologies of CNC controllers can also be used as a guide for those working on CNC development in industry.

Theory and Design of CNC Systems

Theory and Design of CNC Systems PDF Author: Suk-Hwan Suh
Publisher: Springer Science & Business Media
ISBN: 1848003366
Category : Technology & Engineering
Languages : en
Pages : 466

Get Book

Book Description
Computer Numerical Control (CNC) controllers are high value-added products counting for over 30% of the price of machine tools. The development of CNC technology depends on the integration of technologies from many different industries, and requires strategic long-term support. “Theory and Design of CNC Systems” covers the elements of control, the design of control systems, and modern open-architecture control systems. Topics covered include Numerical Control Kernel (NCK) design of CNC, Programmable Logic Control (PLC), and the Man-Machine Interface (MMI), as well as the major modules for the development of conversational programming methods. The concepts and primary elements of STEP-NC are also introduced. A collaboration of several authors with considerable experience in CNC development, education, and research, this highly focused textbook on the principles and development technologies of CNC controllers can also be used as a guide for those working on CNC development in industry.

Manufacturing Automation

Manufacturing Automation PDF Author: Yusuf Altintas
Publisher: Cambridge University Press
ISBN: 1139504630
Category : Technology & Engineering
Languages : en
Pages :

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Book Description
Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.

Metal Cutting Theory and Practice

Metal Cutting Theory and Practice PDF Author: David A. Stephenson
Publisher: CRC Press
ISBN: 1315362686
Category : Technology & Engineering
Languages : en
Pages : 947

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Book Description
A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.

Basics of CNC Programming

Basics of CNC Programming PDF Author: Pawan Negi
Publisher: CRC Press
ISBN: 1000792919
Category : Technology & Engineering
Languages : en
Pages : 484

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Book Description
Before the introduction of automatic machines and automation, industrial manufacturing of machines and their parts for the key industries were made though manually operated machines. Due to this, manufacturers could not make complex profiles or shapes with high accuracy. As a result, the production rate tended to be slow, production costs were very high, rejection rates were high and manufacturers often could not complete tasks on time.Industry was boosted by the introduction of the semi-automatic manufacturing machine, known as the NC machine, which was introduced in the 1950’s at the Massachusetts Institute of Technology in the USA. After these NC machine started to be used, typical profiles and complex shapes could get produced more readily, which in turn lead to an improved production rate with higher accuracy.Thereafter, in the 1970’s, an even larger revolutionary change was introduced to manufacturing, namely the use of the CNC machine (Computer Numerical Control). Since then, CNC has become the dominant production method in most manufacturing industries, including automotive, aviation, defence, oil and gas, medical, electronics industry, and the optical industry. Basics of CNC Programming describes how to design CNC programs, and what cutting parameters are required to make a good manufacturing program. The authors explain about cutting parameters in CNC machines, such as cutting feed, depth of cut, rpm, cutting speed etc., and they also explain the G codes and M codes which are common to CNC. The skill-set of CNC program writing is covered, as well as how to cut material during different operations like straight turning, step turning, taper turning, drilling, chamfering, radius profile, profile turning etc. In so doing, the authors cover the level of CNC programming from basic to industrial format. Drawings and CNC programs to practice on are also included for the reader.

CNC Machining Handbook

CNC Machining Handbook PDF Author: James Madison
Publisher: Industrial Press Inc.
ISBN: 9780831130640
Category : Computers
Languages : en
Pages : 404

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Book Description
A reference handbook detailing CNC machining centers, commonly used CNC commands, and related production tooling. Written for programmers, engineers, and operators, the reference supplies basic theory and procedures covering milling, boring, turning, grinding, and CNC tooling. The CNC commands are referenced by graphical representation of the toolpath, and generic commands are cross-referenced by industry standard formats. Includes illustrations. Lacks an index. Annotation copyright by Book News, Inc., Portland, OR

Design for CNC

Design for CNC PDF Author: Gary Rohrbacher
Publisher: Maker Media, Inc.
ISBN: 1457187388
Category : Technology & Engineering
Languages : en
Pages : 522

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Book Description
Design, DIY, and computer-controlled fabrication are a powerful combination for making high-quality customized things. Written by the founders of the architecture, design, and research firm Filson and Rohrbacher, this book takes you through the basics of CNC fabrication, the design process, production, and construction of your own furniture designs. Through their AtFAB series of projects, accompanied by an overview of digital techniques and design thinking, this book introduces the knowledge and skills that you'll find widely applicable across all kinds of CNC projects. Not only will you learn how to design, fabricate, and assemble a wide range of projects, you'll have some great furniture to show for it! While 3D printing has been grabbing headlines, high school, college, library, and other public makerspaces have been making things with CNC machines. With a CNC router, you can cut parts from strong, tactile, durable materials like wood. Once you have your design and material, you can set up your job and let it run. When it's done, you can put the project together for an heirloom of your own. While 3D printing can make exciting things with complex designs, CNCs are the digital workhorses that produce large-scale, long-lasting objects.

Smart Machining Systems

Smart Machining Systems PDF Author: Kunpeng Zhu
Publisher: Springer Nature
ISBN: 3030878783
Category : Technology & Engineering
Languages : en
Pages : 420

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Book Description
This book provides the tools to enhance the precision, automation and intelligence of modern CNC machining systems. Based on a detailed description of the technical foundations of the machining monitoring system, it develops the general idea of design and implementation of smart machining monitoring systems, focusing on the tool condition monitoring system. The book is structured in two parts. Part I discusses the fundamentals of machining systems, including modeling of machining processes, mathematical basics of condition monitoring and the framework of TCM from a machine learning perspective. Part II is then focused on the applications of these theories. It explains sensory signal processing and feature extraction, as well as the cyber-physical system of the smart machining system. Its utilisation of numerous illustrations and diagrams explain the ideas presented in a clear way, making this book a valuable reference for researchers, graduate students and engineers alike.

Machine Tools

Machine Tools PDF Author: Ľubomír Šooš
Publisher: BoD – Books on Demand
ISBN: 1839623500
Category : Machine-tools
Languages : en
Pages : 166

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Book Description
Successful producers of machine tools today must offer customers highly efficient and accurate machines. This can only be achieved with the help of modern software in research, construction, production and quality control. Trends in development are oriented towards modular construction machines. The application of modern tools and the progressive construction of headstock has increased cutting speeds, thus significantly increasing the machine's productivity. The first section of the book is focused on trends in the development of machines. A second very significant machine parameter is accuracy. The rigidity of the machine is a necessary condition for achieving its required accuracy. The second part of the book is dedicated to the effect of the individual constructional nodes on stability, the optimization of system rigidity, and the measuring of the accuracy of the machining tools. The aim of the third and final section of the book is to point out the widest possibilities for the application of machine tools in industry. An example is presented of the application of machining tools in the orthoses manufacture.

A Mathematical Theory of Design: Foundations, Algorithms and Applications

A Mathematical Theory of Design: Foundations, Algorithms and Applications PDF Author: D. Braha
Publisher: Springer Science & Business Media
ISBN: 1475728727
Category : Technology & Engineering
Languages : en
Pages : 684

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Book Description
Formal Design Theory (PDT) is a mathematical theory of design. The main goal of PDT is to develop a domain independent core model of the design process. The book focuses the reader's attention on the process by which ideas originate and are developed into workable products. In developing PDT, we have been striving toward what has been expressed by the distinguished scholar Simon (1969): that "the science of design is possible and some day we will be able to talk in terms of well-established theories and practices. " The book is divided into five interrelated parts. The conceptual approach is presented first (Part I); followed by the theoretical foundations of PDT (Part II), and from which the algorithmic and pragmatic implications are deduced (Part III). Finally, detailed case-studies illustrate the theory and the methods of the design process (Part IV), and additional practical considerations are evaluated (Part V). The generic nature of the concepts, theory and methods are validated by examples from a variety of disciplines. FDT explores issues such as: algebraic representation of design artifacts, idealized design process cycle, and computational analysis and measurement of design process complexity and quality. FDT's axioms convey the assumptions of the theory about the nature of artifacts, and potential modifications of the artifacts in achieving desired goals or functionality. By being able to state these axioms explicitly, it is possible to derive theorems and corollaries, as well as to develop specific analytical and constructive methodologies.

International Asia Conference on Industrial Engineering and Management Innovation (IEMI2012) Proceedings

International Asia Conference on Industrial Engineering and Management Innovation (IEMI2012) Proceedings PDF Author: Ershi Qi
Publisher: Springer Science & Business Media
ISBN: 3642384455
Category : Technology & Engineering
Languages : en
Pages : 1741

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Book Description
The International Conference on Industrial Engineering and Engineering Management is sponsored by the Chinese Industrial Engineering Institution, CMES, which is the only national-level academic society for Industrial Engineering. The conference is held annually as the major event in this arena. Being the largest and the most authoritative international academic conference held in China, it provides an academic platform for experts and entrepreneurs in the areas of international industrial engineering and management to exchange their research findings. Many experts in various fields from China and around the world gather together at the conference to review, exchange, summarize and promote their achievements in the fields of industrial engineering and engineering management. For example, some experts pay special attention to the current state of the application of related techniques in China as well as their future prospects, such as green product design, quality control and management, supply chain and logistics management to address the need for, amongst other things low-carbon, energy-saving and emission-reduction. They also offer opinions on the outlook for the development of related techniques. The proceedings offers impressive methods and concrete applications for experts from colleges and universities, research institutions and enterprises who are engaged in theoretical research into industrial engineering and engineering management and its applications. As all the papers are of great value from both an academic and a practical point of view, they also provide research data for international scholars who are investigating Chinese style enterprises and engineering management.