Lotsizing and Scheduling for Production Planning

Lotsizing and Scheduling for Production Planning PDF Author: Knut Haase
Publisher: Springer Science & Business Media
ISBN: 3642457355
Category : Technology & Engineering
Languages : en
Pages : 127

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Book Description
Billions of dollars are tied up in the inventories of manufacturing companies which cause large (interest) costs. A small decrease of the inventory and/or production costs without reduction of the service level can increase the profit substantially. Especially in the case of scarce capacity, efficient production schedules are fundamental for short delivery time and on-time delivery which are important competitive priorities. To support decision makers by improving their manufacturing resource planning system with appropriate methods is one of the most of production planning. interesting challenges The following chapters contain new models and new solution strategies which may be helpful for decision makers and for further research in the areas of production planning and operations research. The main subject is on lotsizing and scheduling. The objectives and further characteristics of such problems can be inferred from practical need. Thus, before an outline is given, we consider the general objectives of lotsizing and scheduling and classify the most important characteristics of such problems in the following sections.

Lotsizing and Scheduling for Production Planning

Lotsizing and Scheduling for Production Planning PDF Author: Knut Haase
Publisher: Springer Science & Business Media
ISBN: 3642457355
Category : Technology & Engineering
Languages : en
Pages : 127

Get Book

Book Description
Billions of dollars are tied up in the inventories of manufacturing companies which cause large (interest) costs. A small decrease of the inventory and/or production costs without reduction of the service level can increase the profit substantially. Especially in the case of scarce capacity, efficient production schedules are fundamental for short delivery time and on-time delivery which are important competitive priorities. To support decision makers by improving their manufacturing resource planning system with appropriate methods is one of the most of production planning. interesting challenges The following chapters contain new models and new solution strategies which may be helpful for decision makers and for further research in the areas of production planning and operations research. The main subject is on lotsizing and scheduling. The objectives and further characteristics of such problems can be inferred from practical need. Thus, before an outline is given, we consider the general objectives of lotsizing and scheduling and classify the most important characteristics of such problems in the following sections.

Beyond Manufacturing Resource Planning (MRP II)

Beyond Manufacturing Resource Planning (MRP II) PDF Author: Andreas Drexl
Publisher: Springer Science & Business Media
ISBN: 3662037424
Category : Business & Economics
Languages : en
Pages : 418

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Book Description
The logic of Manufacturing Resource Planning (MRP II) is im plemented in most commercial production planning software tools and is commonly accepted by practitioners. However, these peo ple are not satisfied with production planning and complain about long lead times, high work-in-process, and backlogging. As many researchers have pointed out, the reason for these shortcomings is inherent to the methods that are used. The research community is thus eager to find more sophisticated approaches. This book is an attempt to compile some state-of-the-art work in the field of production planning research. It includes mate rial that somehow dominates the existing MRP II concept. 15 ar ticles written by 36 authors from 10 countries cover many aspects related to MRP II. All papers went through a single-blind refere eing process before they were selected for being published in this book. When we received papers for this issue, we discovered that MRP II is a topic about which not only management scientists show interest. As the list of authors proves, industrial engineers, computer scientists, and-operations researchers from academia as well as practitioners have contributed to this book. This, we hope, makes the book of value for a broad audience. We thank all authors who submitted papers. And, we are in debted to Dr. Werner Muller from Springer for his support in this book project.

Production Planning and Scheduling for Lot Processing

Production Planning and Scheduling for Lot Processing PDF Author: Larysa Burtseva
Publisher: Cambridge Scholars Publishing
ISBN: 1527585034
Category : Mathematics
Languages : en
Pages : 429

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Book Description
This book is dedicated to questions of production planning and scheduling activities both in general and in semiconductor manufacturing environments, which have the characteristics of high volume and high mixture. It explores topics such as shop models, work-in-process management, the treatment of setup times, basic techniques of lot batching and splitting, lot sizing and group technology approaches, as well as rescheduling questions. A number of directions for further research is suggested in the book, and a broad collection of references is provided.

Deterministic Lotsizing Models for Production Planning

Deterministic Lotsizing Models for Production Planning PDF Author: Marc Salomon
Publisher: Springer Science & Business Media
ISBN: 3642516491
Category : Business & Economics
Languages : en
Pages : 158

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Book Description
This thesis deals with timing and sizing decisions for production lots, and more precisely, with mathematical models to support optimal tim ing and sizing decisions. These models are called lotsizing models. They are characterized by the fact that production lots are determined based on a trade-offbetween production costs and customer service. Production costs can be categorized as basic production costs, which consist of material costs, labour costs, machine startup costs and over head costs, and inventory related costs, which include costs of capital tied up in inventory, insurances and taxes. Customer service is the capability of the firm to deliver to their clients the products in the quantity they ordered at the agreed upon time and place. The costs of realizing a certain service level are usuaIly very dif ficult to convert into money. They include costs of expediting, loss of customer goodwill, and loss of sales revenues resulting from the short age situation.

Multi-Level Lot Sizing and Scheduling

Multi-Level Lot Sizing and Scheduling PDF Author: Alf Kimms
Publisher: Springer Science & Business Media
ISBN: 3642501621
Category : Business & Economics
Languages : en
Pages : 367

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Book Description
This book is the outcome of my research in the field of multi levellot sizing and scheduling which started in May 1993 at the Christian-Albrechts-University of Kiel (Germany). During this time I discovered more and more interesting aspects ab out this subject and I had to learn that not every promising idea can be thoroughly evaluated by one person alone. Nevertheless, I am now in the position to present some results which are supposed to be useful for future endeavors. Since April 1995 the work was done with partial support from the research project no. Dr 170/4-1 from the "Deutsche For schungsgemeinschaft" (D FG). The remaining space in this preface shaH be dedicated to those who gave me valuable support: First, let me express my deep gratitude towards my thesis ad visor Prof. Dr. Andreas Drexl. He certainly is a very outstanding advisor. Without his steady suggestions, this work would not have come that far. Despite his scarce time capacities, he never rejected proof-reading draft versions of working papers, and he was always willing to discuss new ideas - the good as weH as the bad ones. He and Prof. Dr. Gerd Hansen refereed this thesis. I am in debted to both for their assessment. I am also owing something to Dr. Knut Haase. Since we al most never had the same opinion when discussing certain lot sizing aspects, his comments and criticism gave stimulating input.

Advanced Planning and Scheduling in Manufacturing and Supply Chains

Advanced Planning and Scheduling in Manufacturing and Supply Chains PDF Author: Yuri Mauergauz
Publisher: Springer
ISBN: 3319275232
Category : Business & Economics
Languages : en
Pages : 570

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Book Description
This book is a guide to modern production planning methods based on new scientific achievements and various practical planning rules of thumb. Several numerical examples illustrate most of the calculation methods, while the text includes a set of programs for calculating production schedules and an example of a cloud-based enterprise resource planning (ERP) system. Despite the relatively large number of books dedicated to this topic, Advanced Planning and Scheduling is the first book of its kind to feature such a wide range of information in a single work, a fact that inspired the author to write this book and publish an English translation. This work consists of two parts, with the first part addressing the design of reference and mathematical models, bottleneck models and multi-criteria models and presenting various sample models. It describes demand-forecasting methods and also includes considerations for aggregating forecasts. Lastly, it provides reference information on methods for data stocking and sorting. The second part of the book analyzes various stock planning models and the rules of safety stock calculation, while also considering the stock traffic dynamics in supply chains. Various batch computation methods are described in detail, while production planning is considered on several levels, including supply planning for customers, master planning, and production scheduling. This book can be used as a reference and manual for current planning methods. It is aimed at production planning department managers, company information system specialists, as well as scientists and PhD students conducting research in production planning. It will also be a valuable resource for students at universities of applied sciences.

Production Planning with Capacitated Resources and Congestion

Production Planning with Capacitated Resources and Congestion PDF Author: Hubert Missbauer
Publisher: Springer Nature
ISBN: 107160354X
Category : Business & Economics
Languages : en
Pages : 289

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Book Description
This book presents a comprehensive overview of recent developments in production planning. The monograph begins with an introductory chapter reviewing the need for these production planning models, that operate by determining time-phased releases of work into the facility or supply chain, relating these to the Manufacturing Planning and Control (MPC) and Advanced Planning and Scheduling (APS) frameworks, that form the basis of most academic research and industrial practice. The extensive body of work on Workload Control is also placed in this context, and proves the need for improved models with a discussion of the difficulties, these approaches encounter. The next two chapters present a detailed review of the state of the art in optimization models based on exogenous planned lead times, and examines the cases where these can take both integer and fractional values. The difficulties arising in estimating planned lead times are consistent with factory behavior which are highlighted, noting that many of these lead to non-convex optimization models. Attempts to address these difficulties by iterative multimodel approaches, that combine simulation and mathematical programming, are also discussed in detail. The next three chapters of the volume address the set of techniques developed using clearing functions, which represent the expected output of a resource in a planning period, as a function of the expected workload of the resource, during that period. The chapters on this subject propose a basic optimization model for multiple products, discuss the difficulties of this model and some possible solutions. It also reviews prior work, and discuss a number of alternative formulations of the clearing function concept with their respective advantages and disadvantages. Applications to lot sizing decisions and a number of other specific problems are also described. This volume concludes with an assessment of the state of the art described in the volume, and several directions for future work.

Multi-Stage Simultaneous Lot-Sizing and Scheduling

Multi-Stage Simultaneous Lot-Sizing and Scheduling PDF Author: Florian Seeanner
Publisher: Springer Science & Business Media
ISBN: 365802089X
Category : Business & Economics
Languages : en
Pages : 182

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Book Description
​Due to a varying product demand (changing product mix) and different production speeds, bottlenecks may shift between the stages. In that case, a simultaneous lot-sizing and scheduling of these stages is recommendable. Hence, an improved version of the General Lot-Sizing and Scheduling Problem for Multiple production Stages (GLSPMS) was developed. Moreover, several reformulation techniques were applied to this model to solve it exactly. Besides, a new meta-heuristic which combines the principles of Variable Neighborhood Decomposition Search (VNDS) and Exchange was implemented to find good solutions, even for a real-world problem case. Finally, further model extensions, e.g., for scarce setup resources, were proposed.

Production Planning, Scheduling, and Inventory Control

Production Planning, Scheduling, and Inventory Control PDF Author: Powell Niland
Publisher:
ISBN:
Category : Inventory control
Languages : en
Pages : 586

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Book Description


An Integrated Approach in Production Planning and Scheduling

An Integrated Approach in Production Planning and Scheduling PDF Author: Stephane Dauzere-Peres
Publisher: Springer Science & Business Media
ISBN: 3642468047
Category : Business & Economics
Languages : en
Pages : 154

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Book Description
Production Management is a large field concerned with all the aspects related to production, from the very bottom decisions at the machine level, to the top-level strategic decisicns. In this book, we are concerned with production planning and scheduling aspects. Traditional production planning methodologies are based on a now widely ac cepted hierarchical decom?osition into several planning decision levels. The higher in the hierarchy, the more aggregate are the models and the more important are the decisions. In this book, we only consider the last two decision levels in the hierarchy, namely, the mid-term (or tacticaQ planning level and the short-term (or operationaQ scheduling level. In the literature and in practice, the decisions are taken in sequence and in a top-down approach from the highest level in the hierarchy to the bottom level. The decisions taken at some level in the hierarchy are constrained by those already taken at upper levels and in turn, must translate into feasible objectives for the next lower levels in the hierarchy. It is a common sense remark to say that the whole hierarchical decision process is coherent if the interactions between different levels in the hierarchy are taken into account so that a decision taken at some level in the hierarchy translates into a feasible objective for the next decision level in the hierarchy. However, and surpris ingly enough, this crucial consistency issue is rarely investigated and few results are available in the literature.