Author: Fumio Gotoh
Publisher: Routledge
ISBN: 1351464981
Category : Business & Economics
Languages : en
Pages : 248
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Book Description
Autonomous maintenance is an especially important pillar of Total Productive Maintenance (TPM) because it enlists the intelligence and skills of the people who are most familiar with factory machines-- equipment operators. Operators learn the maintenance skills they need to know through a seven-step autonomous maintenance program. Most companies in the West stop after implementing the first few steps and never realize the full benefits of autonomous maintenance. This book contains comprehensive coverage of all seven steps--not just the first three or four.It includes:An overview of autonomous maintenance features and checklists for step audits to certify team achievement at each AM step.TPM basics such as the six big losses, overall equipment effectiveness (OEE), causes of losses, and six major TPM activities.An implementation plan for TPM and five countermeasures for achieving zero breakdowns.Useful guidelines and case studies in applying AM to manual work such as assembly, inspection, and material handling.Integrates examples from Toyota, Asai Glass, Bridgestone, Hitachi, and other top companies.By treating machines as partners and taking responsibility for them, you get machines that you can rely on and help maintain an energized and responsive workplace. For companies that are serious about taking autonomous maintenance beyond mere cleaning programs, this is an essential sourcebook and implementation support.
Author: Enna
Publisher:
ISBN: 9781926537061
Category :
Languages : en
Pages :
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Book Description
The 7 Autonomous Maintenance Steps poster is used during an implemented TPM program to ensure that all maintenance staff and operators are clear on the principles for autonomous maintenance.
Author: BIKASH. BHADURY
Publisher: Allied Publishers
ISBN: 9788170238058
Category :
Languages : en
Pages : 344
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Book Description
Author: Andrew Ginder
Publisher: CRC Press
ISBN: 1000123375
Category : Business & Economics
Languages : en
Pages : 216
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Book Description
This book provides an understanding of the complexity and comprehensiveness of the total productive maintenance (TPM) process. It supplements works by Japanese authors with guidance and detail on how the TPM process relates to North American plants or facilities.
Author: Masaji Tajiri
Publisher: McGraw-Hill Companies
ISBN:
Category : Business & Economics
Languages : en
Pages : 364
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Book Description
Reduce plant breakdowns to zero and increase productivity with this step-by-step guide to implementing TPM. Included are discussions of TPM for complete elimination of losses; the outline of TPM; the five countermeasures to TPM breakdown; and the seven steps of autonymous maintenance: initial cleaning, countermeasures to source of contamination and inaccessible area, cleaning and lubricating standards, overall inspection, autonomous inspection, process quality assurance, and autonomous maintenance in manual work. With 118 illustrations and an index.
Author: Tokutaro Suzuki
Publisher: Routledge
ISBN: 1351407422
Category : Business & Economics
Languages : en
Pages : 416
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Book Description
Process industries have a particularly urgent need for collaborative equipment management systems, but until now have lacked for programs directed toward their specific needs. TPM in Process lndustries brings together top consultants from the Japan Institute of Plant Maintenance to modify the original TPM Development Program. In this volume, they demonstrate how to analyze process environments and equipment issues including process loss structure and calculation, autonomous maintenance, equipment and process improvement, and quality maintenance. For all organizations managing large equipment, facing low operator/machine ratios, or implementing extensive improvement, this text is an invaluable resource.
Author: Gavriel Salvendy
Publisher: John Wiley & Sons
ISBN: 9780471594475
Category : Technology & Engineering
Languages : en
Pages : 600
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Book Description
Presents a framework of worldwide problems, issues and solutions relevant to the design of work and development of personnel in advanced manufacturing systems. Focuses on people and their central roles in automated production resulting from rapid computer-based integration. Addresses social, technical, organizational, managerial and ecological design issues relating to manufacturing success and the business objectives of a firm. Provides solutions to problems of integrating the human element into the production process.
Author: Peter Willmott
Publisher: Newnes
ISBN: 9780750644471
Category : Business & Economics
Languages : en
Pages : 280
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Book Description
Through TPM, more companies accept the concept of Zero Breakdowns as achievable. Based on first hand experience, this is a practical guide to delivering TPM benefits, and world class performance.
Author: Steve Borris
Publisher: McGraw Hill Professional
ISBN: 9780071589260
Category : Technology & Engineering
Languages : en
Pages : 448
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Book Description
Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.
Author: Norman Herrmann
Publisher: diplom.de
ISBN: 3832484582
Category : Business & Economics
Languages : en
Pages : 77
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Book Description
Inhaltsangabe:Abstract: Modern manufacturing requires that organisations that want to be successful and to achieve world-class manufacturing must posses both effective and efficient maintenance. One approach to improve the performance of maintenance activities is to implement a Total Productive Maintenance (TPM) system. The aim of this dissertation is to prove that the introduction of a TPM system is by no means an easy task, because there are several barriers that encumber the implementation process, the driving forces to success have to be identified and well understood, and a process of organisational change has to be managed successfully. The study analyses impediments, barriers and obstacles to the implementation procedure and discovers key success factors concluding with a conceptual framework for a successful TPM implementation. The dissertation also examines the challenge of managing change within the TPM context and identifies that such a TPM journey requires employee and management commitment to be successful. Through a case study of implementing TPM in an automotive supplier company, the practical aspect within and beyond basic TPM theory and problems encountered during the implementation are discussed and analysed. The paper concludes that the implementation of TPM is definitely not an easy task, which is considerably burdened by organisational, behavioural and other barriers, and necessitates the difficult mission to change peoples mindsets from a traditional maintenance approach. Inhaltsverzeichnis:Inhaltsverzeichnis: Title page01 Declaration and Word Count02 Abstract03 Acknowledgements04 Table of contents05 List of figures09 CHAPTER 1INTRODUCTION10 1.1Importance of TPM10 1.2Problem statement and objectives11 1.3Research methods12 1.4Structure of the study13 CHAPTER 2LITERATURE REVIEW14 2.1Defining TPM14 2.2Basic concept14 2.3Performance measurement17 2.4New roles of operators and maintenance staff19 2.5The JIPM s 12 steps to implement TPM21 2.6The connection between TPM and TQM23 2.7TPM in the view of change25 CHAPTER 3METHODOLOGY29 3.1Company profile and TPM background29 3.1.1General information about the company29 3.1.2CME: The plant of the focus of this study30 3.2Explanation, justification and limitations of selected methods32 3.2.1Focus group discussion32 3.2.1.1Data collection procedure33 3.2.1.2Data evaluation34 3.2.2Participant observation35 3.2.3Document analysis36 CHAPTER 4FINDINGS [...]
